| Symptom | Most likely causes | First checks |
|---|---|---|
| Feed rough or slipping | Liner drag, wrong roll pressure, bad tip, spool drag | Remove tip and compare feed |
| Arc unstable or spattery | Wrong polarity, poor gas flow, dirty material | Confirm polarity, gas, and clean base metal |
| Feed but no weld | Loose lugs, weak clamp, burnt tip | Check clamp, lugs, and tip |
| Performance fades when hot | Heated consumables, gun neck, or lugs | Inspect hot components immediately after load |