| Item | Record |
|---|---|
| Serial or shop tag | |
| Exact complaint | |
| Wire type and size as found | |
Is fitted wire the factory 0.035 in baseline or a proper 0.030 in conversion |
|
| Input source, breaker, extension cord, or generator used | |
| Torch condition as found | |
| Trigger feed behavior | |
| Breaker trip or power-drop behavior |
| Item | Why stage it early |
|---|---|
Known-good front-end consumables matched to 0.035 in or correctly converted 0.030 in wire |
fastest way to remove torch-side false faults |
| Known-good clamp and lead set | current-path issues still mislead diagnosis |
Stable 120 V / 20 A source or real 3 kW generator path |
needed if the complaint is generator or branch related |
| Meter and probes | needed for trigger-state voltage checks |
KOM32135: official product page| If you see... | Stay in this branch first |
|---|---|
| Trigger-state voltage does not change correctly | trigger or control branch |
| Arc bad but feed normal | torch front-end, wire-quality, and wire-size branch |
| Complaint follows unstable generator, long cord, or hot adapter | source-quality branch |
Complaint clears on the correct 0.035 in baseline or after proper 0.030 in conversion |
setup branch, not electrical branch |
Wire is 0.023 in or requires DCEP |
invalid setup branch first |
| Knob looseness changes behavior | mechanical control branch |
assets/reference_doc/KickingHorse/F130/F130_owner_manual_english.pdfassets/reference_doc/KickingHorse/F130/B.067RM.600-C.pdfassets/reference_doc/KickingHorse/F130/B.067RM.601-D.pdfF130 in assets/reference_doc/all_models/troubleshoot_notes.xlsx0.035 in baseline first, or prove a proper 0.030 in conversion before retesting that branch.| Check | Result |
|---|---|
| Stable startup restored | pass / fail |
| Trigger-state split restored | pass / fail |
Correct 0.035 in baseline or proper 0.030 in converted baseline restored |
pass / fail |
| No repeat trip, severe front-end complaint, or source-path collapse after power cycle | pass / fail |
| Release ticket records the proven source and wire-size baseline | pass / fail |
| Covers, grounds, and lead routing restored | pass / fail |
Technician: __________ Date: __________