Job Packet / KickingHorse / F130

Packet use

Intake snapshot

Item Record
Serial or shop tag
Exact complaint
Wire type and size as found
Is fitted wire the factory 0.035 in baseline or a proper 0.030 in conversion
Input source, breaker, extension cord, or generator used
Torch condition as found
Trigger feed behavior
Breaker trip or power-drop behavior

Likely parts and accessories to stage

Item Why stage it early
Known-good front-end consumables matched to 0.035 in or correctly converted 0.030 in wire fastest way to remove torch-side false faults
Known-good clamp and lead set current-path issues still mislead diagnosis
Stable 120 V / 20 A source or real 3 kW generator path needed if the complaint is generator or branch related
Meter and probes needed for trigger-state voltage checks

Official parts-entry shortcuts

First branch decisions

If you see... Stay in this branch first
Trigger-state voltage does not change correctly trigger or control branch
Arc bad but feed normal torch front-end, wire-quality, and wire-size branch
Complaint follows unstable generator, long cord, or hot adapter source-quality branch
Complaint clears on the correct 0.035 in baseline or after proper 0.030 in conversion setup branch, not electrical branch
Wire is 0.023 in or requires DCEP invalid setup branch first
Knob looseness changes behavior mechanical control branch

Local files to open first

Bench workflow

  1. Capture trigger-state and power-source behavior before opening the case.
  2. Run F130 bench test.
  3. Prove one plain-steel 0.035 in baseline first, or prove a proper 0.030 in conversion before retesting that branch.
  4. Do not escalate if the complaint disappears on the correct wire-size baseline, correct source baseline, or front-end correction.
  5. Retest the original branch only after front-end and current path are clearly healthy.

Release signoff

Check Result
Stable startup restored pass / fail
Trigger-state split restored pass / fail
Correct 0.035 in baseline or proper 0.030 in converted baseline restored pass / fail
No repeat trip, severe front-end complaint, or source-path collapse after power cycle pass / fail
Release ticket records the proven source and wire-size baseline pass / fail
Covers, grounds, and lead routing restored pass / fail

Technician: __________ Date: __________