KickingHorse Local Reference Manifest

This manifest maps each KickingHorse guide to the exact local reference files in assets/reference_doc/KickingHorse so technicians can jump straight from a symptom to the best supporting document.

How to Use This Manifest

Quick Symptom Jump

Symptom family Best models to open first Why
dead machine, weak arc, branch-power suspicion, or polarity dispute A100, A220, MA200TS these give the strongest utility-path, current-path, and setup-state splits in the brand
no wire feed, weird display, or mode confusion M185, MA200TS, F130 these have the clearest control, display, trigger-path, source-baseline, and wire-size evidence
one-second shutdown or unstable power-up MA200TS, A100 both have strong local evidence for support-power and switch-path separation
no HF, air but no cut, or pilot without transfer P40 this is the brand's strongest schematic-backed plasma reference set

Model-to-Reference Map

Arc / Stick

Model Guide Local folder Open first Best used for
A100 guide assets/reference_doc/KickingHorse/A100 A100 owner manual (.pdf) branch-power proving, OCV baseline, and simple low-voltage or IGBT split
A220 guide assets/reference_doc/KickingHorse/A220 A220 owner manual (.pdf) higher-output branch-power proving, generator tolerance checks, and current-path complaints

MIG / Flux-Cored

Model Guide Local folder Open first Best used for
F130 guide assets/reference_doc/KickingHorse/F130 F130 service note B.067RM.600-C (.pdf), F130 service note B.067RM.601-D (.pdf), F130 owner manual (.pdf) trigger-state voltage checks, 0.035 in baseline versus 0.030 in conversion proof, breaker-trip complaints, and front-end or feed-path branch diagnosis
M185 guide assets/reference_doc/KickingHorse/M185 M185 owner manual (.pdf), M185 exploded-view workbook (.xls) display PCB issues, preset-versus-actual display proof, source or inductance-driven false faults, and consumable or assembly confirmation

Multiprocess

Model Guide Local folder Open first Best used for
MA200TS guide assets/reference_doc/KickingHorse/MA200TS MA200TS service manual (.pdf), MA200TS circuit image (.jpg), MA200TS circuit image 2 (.jpg), MA200TS owner manual (.pdf) wire feeds at power-up, one-second shutdown, meter pegging, no feed with stick still healthy, and feedback-branch diagnosis

Plasma

Model Guide Local folder Open first Best used for
P40 guide assets/reference_doc/KickingHorse/P40 P40 service note B.067RM.418-C HF (.pdf), P40 service note B.067RM.410-C control (.pdf), P40 service note B.067RM.419-C main (.pdf), P40 circuit image (.png), P40 owner manual (.pdf) no HF, HF present but no OCV, air with no cut, and main-versus-control-versus-HF separation

Official Parts-Entry Shortcuts

Use this section when the complaint has already been isolated to a current-path, accessory, consumable, or kit branch and the technician needs the fastest official ordering route.

Model Official parts path to open first Highest-value direct entries
A100 https://kickinghorsewelders.ca/index.php?cPath=128&main_page=index stock holder KAA20010: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=420; heavy-duty holder 07000460: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=449; heavy-duty ground clamp 07000461: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=448; use only after correct polarity and a supported stick baseline are proven
A220 https://kickinghorsewelders.ca/index.php?cPath=132&main_page=index stock holder KAA20410: https://kickinghorsewelders.ca/a220-accessories-c-132/200a-electrode-holder-5ft15m-4-lead-1025-male-dinse-plug-p-483; heavy-duty holder 07000460: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=449; heavy-duty ground clamp 07000461: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=448; use only after correct polarity and a supported stick baseline are proven
F130 https://kickinghorsewelders.ca/f130-accessories-c-133/ contact tip KOM32135: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=437; QTB-100A front-end breakdown in the official owner manual; use only after the machine fails on correct 0.035 in baseline or a proper 0.030 in conversion and the cord path is still compliant
M185 https://kickinghorsewelders.ca/index.php?main_page=product_machines_info&cPath=134&products_id=442 NT1-3E torch KAM31003: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=459; contact tip KOM32135: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=437; use only after preset-versus-actual display proof, 40 A or 50 A time-delay source proof, and inductance reset still leave the complaint external
MA200TS https://kickinghorsewelders.ca/index.php?main_page=product_machines_info&cPath=135&products_id=450 aluminum kit XOM99035: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=458; heavy-duty holder 07000463: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=369; flux-core nozzle family starts from KOM32201 on the official parts ecosystem
P40 https://kickinghorsewelders.ca/index.php?main_page=product_machines_info&cPath=129&products_id=427 SG55 torch 07001812: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=413; electrode 07Y2517003: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=327; tip 07Y2517005: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=328; nozzle 07Y2517004: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=326

Technician Pack Shortcuts

Use this section when the model is already known and the technician wants the fastest route into the new bench-facing workflow instead of starting from the narrative guide alone.

Model Start with Then open Use when
A100 measurement card job packet, board opening map, fault router dead machine, no OCV, blinking power light, polarity mistakes, or utility-path suspicion
A220 measurement card job packet, board opening map, fault router weak top-end arc, hot clamp or holder, polarity mistakes, or source-path sensitivity
F130 measurement card job packet, board opening map, fault router trigger-state complaints, compact-MIG front-end seat faults, breaker-trip complaints, cord-path mistakes, and wire-size setup mistakes
M185 measurement card job packet, board opening map, fault router no-feed plus bad-display overlap, preset-versus-actual display faults, source-path complaints, and inductance-driven false faults
MA200TS measurement card job packet, board opening map, fault router feed-on-power-up, one-second shutdown, or maxed display
P40 measurement card job packet, board opening map, fault router no HF, no OCV, or air with no cut

Parts, Wear-Item, and Exploded-View Files

These files are the fastest way to rule out missing wear parts, wrong assembly order, or package mismatch:

Model File Use it for
A100 A100 wear-parts workbook (.xlsx) confirming fitted stick-welder wear parts and package-specific items
A220 A220 wear-parts workbook (.xlsx) lead, accessory, and wear-item confirmation on the larger arc platform
F130 F130 wear-parts workbook (.xlsx) feed-path, torch-front-end, and wear-item confirmation
M185 M185 exploded-view workbook (.xls) exploded-view and sequence confirmation before replacing electronics
MA200TS MA200TS parts workbook (.xlsx) motor-feed, torch, and package-specific assembly checking
P40 P40 parts breakdown (.pdf) plasma torch-stack order, front-end parts, and consumable confirmation

Presentation and Service Files

Model File Use it for
MA200TS MA200TS service overview (.pptx) quick service-overview training or visual walk-through when the PDF alone is slower to use
P40 P40 service note B.067RM.414-A MUR (.pdf) supporting branch separation around the MUR or related support circuitry when the main three P40 files do not fully resolve the fault

Notes