This manifest maps each KickingHorse guide to the exact local reference files in assets/reference_doc/KickingHorse so technicians can jump straight from a symptom to the best supporting document.
Open first before the general owner manual.| Symptom family | Best models to open first | Why |
|---|---|---|
| dead machine, weak arc, branch-power suspicion, or polarity dispute | A100, A220, MA200TS |
these give the strongest utility-path, current-path, and setup-state splits in the brand |
| no wire feed, weird display, or mode confusion | M185, MA200TS, F130 |
these have the clearest control, display, trigger-path, source-baseline, and wire-size evidence |
| one-second shutdown or unstable power-up | MA200TS, A100 |
both have strong local evidence for support-power and switch-path separation |
| no HF, air but no cut, or pilot without transfer | P40 |
this is the brand's strongest schematic-backed plasma reference set |
| Model | Guide | Local folder | Open first | Best used for |
|---|---|---|---|---|
| A100 | guide | assets/reference_doc/KickingHorse/A100 |
A100 owner manual (.pdf) |
branch-power proving, OCV baseline, and simple low-voltage or IGBT split |
| A220 | guide | assets/reference_doc/KickingHorse/A220 |
A220 owner manual (.pdf) |
higher-output branch-power proving, generator tolerance checks, and current-path complaints |
| Model | Guide | Local folder | Open first | Best used for |
|---|---|---|---|---|
| F130 | guide | assets/reference_doc/KickingHorse/F130 |
F130 service note B.067RM.600-C (.pdf), F130 service note B.067RM.601-D (.pdf), F130 owner manual (.pdf) |
trigger-state voltage checks, 0.035 in baseline versus 0.030 in conversion proof, breaker-trip complaints, and front-end or feed-path branch diagnosis |
| M185 | guide | assets/reference_doc/KickingHorse/M185 |
M185 owner manual (.pdf), M185 exploded-view workbook (.xls) |
display PCB issues, preset-versus-actual display proof, source or inductance-driven false faults, and consumable or assembly confirmation |
| Model | Guide | Local folder | Open first | Best used for |
|---|---|---|---|---|
| MA200TS | guide | assets/reference_doc/KickingHorse/MA200TS |
MA200TS service manual (.pdf), MA200TS circuit image (.jpg), MA200TS circuit image 2 (.jpg), MA200TS owner manual (.pdf) |
wire feeds at power-up, one-second shutdown, meter pegging, no feed with stick still healthy, and feedback-branch diagnosis |
| Model | Guide | Local folder | Open first | Best used for |
|---|---|---|---|---|
| P40 | guide | assets/reference_doc/KickingHorse/P40 |
P40 service note B.067RM.418-C HF (.pdf), P40 service note B.067RM.410-C control (.pdf), P40 service note B.067RM.419-C main (.pdf), P40 circuit image (.png), P40 owner manual (.pdf) |
no HF, HF present but no OCV, air with no cut, and main-versus-control-versus-HF separation |
Use this section when the complaint has already been isolated to a current-path, accessory, consumable, or kit branch and the technician needs the fastest official ordering route.
| Model | Official parts path to open first | Highest-value direct entries |
|---|---|---|
| A100 | https://kickinghorsewelders.ca/index.php?cPath=128&main_page=index | stock holder KAA20010: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=420; heavy-duty holder 07000460: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=449; heavy-duty ground clamp 07000461: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=448; use only after correct polarity and a supported stick baseline are proven |
| A220 | https://kickinghorsewelders.ca/index.php?cPath=132&main_page=index | stock holder KAA20410: https://kickinghorsewelders.ca/a220-accessories-c-132/200a-electrode-holder-5ft15m-4-lead-1025-male-dinse-plug-p-483; heavy-duty holder 07000460: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=449; heavy-duty ground clamp 07000461: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=448; use only after correct polarity and a supported stick baseline are proven |
| F130 | https://kickinghorsewelders.ca/f130-accessories-c-133/ | contact tip KOM32135: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=437; QTB-100A front-end breakdown in the official owner manual; use only after the machine fails on correct 0.035 in baseline or a proper 0.030 in conversion and the cord path is still compliant |
| M185 | https://kickinghorsewelders.ca/index.php?main_page=product_machines_info&cPath=134&products_id=442 | NT1-3E torch KAM31003: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=459; contact tip KOM32135: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=437; use only after preset-versus-actual display proof, 40 A or 50 A time-delay source proof, and inductance reset still leave the complaint external |
| MA200TS | https://kickinghorsewelders.ca/index.php?main_page=product_machines_info&cPath=135&products_id=450 | aluminum kit XOM99035: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=458; heavy-duty holder 07000463: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=369; flux-core nozzle family starts from KOM32201 on the official parts ecosystem |
| P40 | https://kickinghorsewelders.ca/index.php?main_page=product_machines_info&cPath=129&products_id=427 | SG55 torch 07001812: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=413; electrode 07Y2517003: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=327; tip 07Y2517005: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=328; nozzle 07Y2517004: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=326 |
Use this section when the model is already known and the technician wants the fastest route into the new bench-facing workflow instead of starting from the narrative guide alone.
| Model | Start with | Then open | Use when |
|---|---|---|---|
| A100 | measurement card | job packet, board opening map, fault router | dead machine, no OCV, blinking power light, polarity mistakes, or utility-path suspicion |
| A220 | measurement card | job packet, board opening map, fault router | weak top-end arc, hot clamp or holder, polarity mistakes, or source-path sensitivity |
| F130 | measurement card | job packet, board opening map, fault router | trigger-state complaints, compact-MIG front-end seat faults, breaker-trip complaints, cord-path mistakes, and wire-size setup mistakes |
| M185 | measurement card | job packet, board opening map, fault router | no-feed plus bad-display overlap, preset-versus-actual display faults, source-path complaints, and inductance-driven false faults |
| MA200TS | measurement card | job packet, board opening map, fault router | feed-on-power-up, one-second shutdown, or maxed display |
| P40 | measurement card | job packet, board opening map, fault router | no HF, no OCV, or air with no cut |
These files are the fastest way to rule out missing wear parts, wrong assembly order, or package mismatch:
| Model | File | Use it for |
|---|---|---|
| A100 | A100 wear-parts workbook (.xlsx) |
confirming fitted stick-welder wear parts and package-specific items |
| A220 | A220 wear-parts workbook (.xlsx) |
lead, accessory, and wear-item confirmation on the larger arc platform |
| F130 | F130 wear-parts workbook (.xlsx) |
feed-path, torch-front-end, and wear-item confirmation |
| M185 | M185 exploded-view workbook (.xls) |
exploded-view and sequence confirmation before replacing electronics |
| MA200TS | MA200TS parts workbook (.xlsx) |
motor-feed, torch, and package-specific assembly checking |
| P40 | P40 parts breakdown (.pdf) |
plasma torch-stack order, front-end parts, and consumable confirmation |
| Model | File | Use it for |
|---|---|---|
| MA200TS | MA200TS service overview (.pptx) |
quick service-overview training or visual walk-through when the PDF alone is slower to use |
| P40 | P40 service note B.067RM.414-A MUR (.pdf) |
supporting branch separation around the MUR or related support circuitry when the main three P40 files do not fully resolve the fault |
MA200TS and P40 are the deepest local service packages in the brand and should be opened early for any complaint that survives a basic accessory, clamp, or power-source baseline.A100 and A220 rely more heavily on owner-manual baseline plus workbook-driven logic, so use the guide first and the local files to confirm package and baseline details.A100 and A220 should stay on supported stick baselines. Treat polarity mistakes, weak source, hot current path, or improvised TIG routing as external proof failures before internal repair.F130 should stay on factory 0.035 in baseline or a proper 0.030 in conversion before deeper teardown. Do not treat 0.023 in, DCEP wire expectations, left-hand-thread seat damage, or non-compliant extension-cord behavior as internal evidence.M185 needs one sane inductance baseline, one real 208/230 V source proof, and one preset-versus-actual display proof before the display PCB branch becomes the lead suspect.Official Parts-Entry Shortcuts above are the fastest route from the manifest into the official ordering flow.A100 and A220 now also have their own measurement cards, packets, opening maps, and routers, so the arc family no longer has to enter through the guide alone.