Job Packet / KickingHorse / MA200TS

Packet use

Use this packet when the complaint involves one-second shutdown, wire feed at power-up, display stuck at maximum, no wire feed with stick still healthy, or process confusion after service.
Primary guide: MA200TS guide
Bench sheet: MA200TS bench test
Brand references: KickingHorse local reference manifest, KickingHorse fault-branch matrix

Item	Record
Serial or shop tag
Exact complaint
Failing process
Working process, if any
Display behavior on power-up
Feed behavior at idle
Process button condition
Input source, adapter, and outlet used

Item	Why stage it early
Known-good MIG torch and consumables	proves the basic MIG path quickly
Known-good clamp and lead set	removes return-path false faults
Aluminum kit or TIG kit only if complaint requires it	keeps specialty-package faults separate from base-machine faults
Meter and connector tools	needed for feedback, support-power, and display checks

Use these after the bench evidence proves the complaint follows the aluminum package, external torch path, or current-path hardware instead of the shared power source.
Broad accessories path: official MA200TS accessories path
Aluminum welding kit XOM99035: official product page
Heavy-duty holder 07000463: stay in the official MA200TS accessories ecosystem when the holder or lead branch is proven bad.
Product and package entry: official MA200TS product page

If you see...	Stay in this branch first
Wire feeds at power-up	trigger, support-power, or control-seat branch
Voltage or current display pinned at max	feedback cable, hall-sense, or control branch
Machine powers for one second then shuts off	switch, outlet-quality, or support-power branch
No wire feed but stick works	motor-wire or MIG-only branch

assets/reference_doc/KickingHorse/MA200TS/MA200TS_Service_manual.pdf
assets/reference_doc/KickingHorse/MA200TS/MA200TS_电路图.jpg
assets/reference_doc/KickingHorse/MA200TS/MA200TS_电路图01.jpg
workbook sheet MA200TS in assets/reference_doc/all_models/troubleshoot_notes.xlsx

Capture power-up behavior before opening the case.
Run MA200TS bench test.
Prove one healthy baseline process first.
Retest the original failing process only after shared power-source behavior is stable.

Check	Result
Stable startup restored	pass / fail
Original complaint process restored	pass / fail
Secondary process still healthy	pass / fail
No run-on feed, pegged display, or instant shutdown after power cycle	pass / fail
Covers, grounds, and lead routing restored	pass / fail

Technician: __________ Date: __________