MultiSonic220 Parts Substitution Card

This is the quick external-parts substitution card for the highest-value MultiSonic220 process and accessory splits.

Use This Card When

Stage First

Fast Substitution Card

Complaint branch Swap first If the complaint follows the part... If the complaint stays with the machine...
MIG-only no output or poor arc known-good plain MIG torch and confirmed polarity connector keep diagnosis in the MIG torch or polarity path move to control-state, feeder, and power-board logic
spool-gun-only failure known-good base MIG setup first, then known-good spool gun keep diagnosis in the spool gun or accessory branch move back into the base machine only if plain MIG also fails
TIG-only start or current-control complaint known-good PRO17 torch and one control device only keep diagnosis in the torch, pedal, or remote branch move into TIG branch logic only after local TIG baseline still fails
all-lights flash or machine looks confused strip back to base machine with no optional accessory connected and perform the documented 2T/4T reset keep diagnosis in state or control only if the fault remains stripped down if the complaint disappears stripped down, keep it in the accessory path

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