Job Packet / WeldKing / MAG211

Packet use

Use this packet when the complaint involves rough arc, no gas command, chart-sensitive instability, or aluminum-only or one-gun-only behavior.
Primary guide: MAG211 guide
Bench sheet: MAG211 bench test
Brand references: WeldKing local reference manifest, WeldKing fault-branch matrix

Intake snapshot

Item	Record
Serial or shop tag
Exact complaint
Wire type and size as found
Chart setting as found
Base gun or spool gun in use
Gas behavior on first trigger
Arc quality on first short weld

Likely parts and accessories to stage

Item	Why stage it early
Known-good plain-steel MIG gun and Bernard-compatible consumables	removes front-end false faults quickly
Known-good clamp and lead set	current-path trouble still mimics machine faults
Spool gun and matching drive roll only if complaint requires it	keeps aluminum-only faults separate
Meter and probes	needed for gas-solenoid and output-baseline proving

Official parts-entry shortcuts

Use these after the bench evidence proves the complaint follows an external gun, spool-gun, or drive-roll branch.
Broad parts path: official MAG211 parts category
SpoolKing24D spool gun 07NS1000: official product page
U-groove aluminum drive roll 07000302: official product page

First branch decisions

If you see...	Stay in this branch first
Feed healthy but gas dead	solenoid or control branch
Arc improves with chart correction or front-end rebuild	setup or gun branch
Base gun healthy but spool gun bad	spool-gun and drive-roll branch
Rough arc remains on a proven base gun	ripple or internal power branch

Local files to open first

assets/reference_doc/WeldKing/MAG211/mag211manual.pdf
workbook sheet MAG211 in assets/reference_doc/all_models/troubleshoot_notes.xlsx

Bench workflow

Capture whether the complaint follows the base gun or spool gun before opening the machine.
Run MAG211 bench test.
Prove one chart-correct plain-steel base-gun baseline first.
Retest the original branch only after baseline gas and arc are healthy.

Release signoff

Check	Result
Base MIG baseline restored	pass / fail
Gas command restored	pass / fail
Chart-correct base-gun weld restored	pass / fail
Spool-gun branch restored if required	pass / fail
No abnormal ripple, breaker trip, or run-on after power cycle	pass / fail
Covers, grounds, and lead routing restored	pass / fail

Technician: __________ Date: __________