WeldKing Local Reference Manifest

This manifest maps each WeldKing guide to the exact local reference files in assets/reference_doc/WeldKing so technicians can jump straight from a symptom to the best supporting document.

How to Use This Manifest

Start with the model guide for fault logic and safe branch isolation.
Use this page when the guide tells you to open a local workbook note, wiring file, service manual, calibration file, or parts breakdown.
If several files exist for one model, open the files listed in Open first before the general owner manual.
Some local asset filenames use non-English characters. This page uses stable English labels plus file type so technicians can still find the right file even when a shell renders the literal filename badly.

Quick Symptom Jump

Symptom family	Best models to open first	Why
low OCV, fan oddities, or support-power collapse	`CoolArc160`, `CoolArc200`, `CoolCut30`, `MigSonic145`	these have the clearest local support-supply, capacitor-board, or false-low-OCV branches
wrong input sensing, VRD confusion, or state-dependent low output	`CoolArc200`, `PulseWave200`, `MultiSonic220`	these have the strongest mode-state or input-detect local references
one process still healthy while another fails	`MultiSonic220`, `PulseWave200`, `CoolArc200`	these have the cleanest process-split, mode-state, or branch-isolation references
HF failure, no start, or pilot issues	`CoolTIG220`, `CUT65`, `ThunderCut65`, `CoolCut40air`	these have targeted no-HF or pilot-maintain-current local files
wire-feed drift, no gas on trigger, or one-gun-only failure	`MAG211`, `MigSonic145`, `MultiSonic220`	these families have the strongest chart-baseline, solenoid, or wire-feed local evidence
ripple, spool-gun-only no-weld, or backward feed after service	`MAG251`, `MAG211`	these have the clearest local ripple, spool-gun, and post-service feed-direction evidence
crater-fill, post-trigger wire creep, or sparks at the wire tip with no trigger	`MAG255`, `MAG251`	these have the strongest crater-fill, discharge-path, and stop-behavior evidence
compact MIG clicks on and off, trigger stays dead after a cap event, or support `24 V` looks unstable	`MigSonic145`, `CoolCut30`	these have the strongest support-power and trigger-branch references for compact platforms
source readouts freeze, gas stays open at startup, or the remote feeder is blamed while the source already looks wrong	`MigSonic252S+SS20`, `MultiSonic220`	these have the strongest source-side versus feeder-side isolation notes
DC TIG is healthy but AC is unstable, or only one pedal branch misbehaves	`TIG200PACDC`, `PulseWave200`, `CoolTIG220`	these have the cleanest simple-DC-first, remote-value, and pedal-branch references
built-in-air weirdness, both air paths moving together, or moisture-sensitive plasma behavior	`CoolCut40air`	this is the strongest built-in-compressor, dual-valve, and internal-versus-external air-mode reference
external-air no-start, CB50 front-end trouble, or guide-hardware tracking faults on the 40 A platform	`CUT40`, `CoolCut40air`	these have the clearest external-air, CB50, and guide-hardware proving paths
postflow with no start, pressure-sensitive pilot, or A81 guide-hardware instability on the 65 A family	`CUT65`, `ThunderCut65`	these have the strongest pressure-window, `RV1`, torch-head, and guide-hardware references

Model-to-Reference Map

Arc / Stick

Model	Guide	Local folder	Open first	Best used for
CoolArc160	guide	`assets/reference_doc/WeldKing/CoolArc160`	`CoolArc160 test instruction (.pdf)`, `CoolArc160 owner manual (.pdf)`	low OCV versus no OCV, support-power split, fan branch, and revision-sensitive auxiliary-voltage diagnosis
CoolArc200	guide	`assets/reference_doc/WeldKing/CoolArc200`	`CoolArc200 input-sense note (.pdf)`, `CoolArc200 main circuit diagram (.pdf)`, `CoolArc200 secondary circuit diagram (.pdf)`, `CoolArc200 circuit image (.jpg)`, `CoolArc200 owner manual (.pdf)`	wrong 110 V or 220 V recognition, VRD behavior, fan-related false faults, and input-sense branch diagnosis

MIG / Flux-Cored

Model	Guide	Local folder	Open first	Best used for
MAG211	guide	`assets/reference_doc/WeldKing/MAG211`	`MAG211 owner manual (.pdf)`	chart-correct baseline restoration, 36 VAC solenoid behavior, and spool-gun or front-end branch proving
MAG251	guide	`assets/reference_doc/WeldKing/MAG251`	`MAG251 owner manual (.pdf)`	ripple complaints, 36 VAC solenoid behavior, motor-direction issues after board work, and shop baseline settings
MAG255	guide	`assets/reference_doc/WeldKing/MAG255`	`MAG255 crater-fill disable note (.pdf)`, `MAG255 owner manual (.pdf)`	crater-fill faults, post-trigger wire behavior, spool-gun pins `1` and `9`, and capacitor-discharge complaints
MigSonic145	guide	`assets/reference_doc/WeldKing/MigSonic145`	`MigSonic145 service manual (.pdf)`, `MigSonic145 minimum-output note (.doc)`	low output, trigger-wire branch, capacitor-board issues, and minimum-output complaints
MigSonic252S+SS20	guide	`assets/reference_doc/WeldKing/MIGSONIC252S+SS20`	`MigSonic252S owner manual (.pdf)`	power-source versus remote-feeder isolation and feeder package baseline

MAG Fast Intake Paths

MAG211: measurement card, job packet, parts card, board opening map, fault workflow router
MAG251: measurement card, job packet, parts card, board opening map, fault workflow router
MAG255: measurement card, job packet, parts card, board opening map, fault workflow router

Additional Fast Intake Paths

MigSonic145: measurement card, job packet, parts card, board opening map, fault workflow router
MigSonic252S+SS20: measurement card, job packet, parts card, board opening map, fault workflow router
TIG200PACDC: measurement card, job packet, parts card, board opening map, fault workflow router
CoolCut40air: measurement card, job packet, parts card, board opening map, fault workflow router
CUT40: measurement card, job packet, parts card, board opening map, fault workflow router
CUT65: measurement card, job packet, parts card, board opening map, fault workflow router
ThunderCut65: measurement card, job packet, parts card, board opening map, fault workflow router

Multiprocess

Model	Guide	Local folder	Open first	Best used for
MigSonic200 CVCC	guide	`assets/reference_doc/WeldKing/MigSonic200cvcc`	`MigSonic200 CVCC service manual (.pdf)`	CV or CC shared-power problems, trigger-wire splits, and rectifier branch diagnosis
MultiSonic220	guide	`assets/reference_doc/WeldKing/MultiSonic220`	`MultiSonic220 service note B.067RM.183-D (.pdf)`, `MultiSonic220 service note B.067RM.205-H (.pdf)`, `MultiSonic220 circuit image (.jpg)`, `MultiSonic220 owner manual (.pdf)`	debug mode, PRO10, control-ribbon faults, flashing display, MIG dead while stick or TIG still works, and full-speed feeder or self-shutdown complaints

TIG

Model	Guide	Local folder	Open first	Best used for
CoolTIG220	guide	`assets/reference_doc/WeldKing/CoolTIG220`	`CoolTIG220 HF fault note (.docx)`, `CoolTIG220 220 V no-HF version note (.docx)`, `CoolTIG220 circuit image (.jpg)`, `CoolTIG220 calibration workbook (.xlsx)`	no HF, HF-versus-no-HF version proof, AC TIG faults, remote or gas-path faults, and calibration-sensitive behavior
PulseWave200	guide	`assets/reference_doc/WeldKing/PulseWave200`	`PulseWave200 owner manual (.pdf)`	reset-state, control expectations, torch-negative HF rule, gas-flow-sensitive no-HF diagnosis, and AC-versus-DC branch proving
TIG200PACDC	guide	`assets/reference_doc/WeldKing/TIG200PACDC`	`TIG200PACDC owner manual (.pdf)`	simple AC or DC TIG baseline, foot-control branch, and operator-state restoration

Plasma

Model	Guide	Local folder	Open first	Best used for
CoolCut30	guide	`assets/reference_doc/WeldKing/CoolCut30`	`CoolCut30 service manual (.pdf)`, `CoolCut30 and Stick160 shared service note (.doc)`	capacitor-board versus top-board split, HF baseline, and shared service notes
CoolCut40air	guide	`assets/reference_doc/WeldKing/CoolCut40air`	`CoolCut40air service note W.496RM.418-C (.pdf)`, `CoolCut40air service note W.496RM.410-C (.pdf)`, `CoolCut40air service note W.496RM.419-C (.pdf)`, `CoolCut40air main diagram (.tif)`, `CoolCut40air owner manual (.pdf)`	built-in compressor logic, internal-versus-external air-mode splits, dual-valve routing, HF/start branch, and main-versus-control board isolation
CUT40	guide	`assets/reference_doc/WeldKing/CUT40`	`CUT40 owner manual (.pdf)`	external-air baseline, SG55 front-end proving, and basic no-cut restoration
CUT65	guide	`assets/reference_doc/WeldKing/CUT65`	`CUT65 no-HF start note (.txt)`, `CUT65 owner manual (.pdf)`	no-HF start complaints, torch branch proving, and operator baseline on the 65 A platform
ThunderCut65	guide	`assets/reference_doc/WeldKing/ThunderCut65`	`ThunderCut65 pilot-maintain-current note (.pdf)`, `ThunderCut65 service manual (.pdf)`	postflow with no start, pilot-maintain-current faults, pressure-window or `RV1` branches, and torch-mechanics or guide-hardware branches

Official Parts-Entry Shortcuts

Use this section when the fault has already been isolated to an external part, kit, or accessory branch and the technician needs the fastest official ordering path.

Model	Official parts path to open first	Highest-value direct entries
CoolArc160	https://kickinghorsewelders.ca/coolarc160-parts-c-124_107_116/	use after real `230 V` and fan-auxiliary proof still leave the fault external; TIG kit `07003650`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=335; heavy-duty holder `07000460`: https://kickinghorsewelders.ca/coolarc160-parts-c-124_107_116/; heavy-duty ground clamp `07000461`: https://kickinghorsewelders.ca/coolarc160-parts-c-124_107_116/
CoolArc200	https://kickinghorsewelders.ca/coolarc200-parts-c-124_107_112/	use after `J3` input-sense and `VRD` mode proof still leave the fault external; holder `07000463`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=369; ground clamp `07000462`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=373; TIG kit `07003750`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=336
MAG211	https://kickinghorsewelders.ca/mag211-parts-c-124_105_118/	use after chart-correct baseline, solenoid, and base-gun proof still leave the fault external; SpoolKing24D `07NS1000`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=410; U-groove aluminum drive roll `07000302`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=408
MAG251	https://kickinghorsewelders.ca/mag251-parts-c-124_105_117/	use after ripple, solenoid, and feed-direction proof still leave the fault external; SpoolKing24D `07NS1000`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=410; drive-roll family `072611011` and `07NS1005` on the MAG251 parts page
MAG255	https://kickinghorsewelders.ca/mag255-parts-c-124_105_119/	use after crater-fill, spool-gun-voltage, and discharge-path proof still leave the fault external; SpoolKing24D `07NS1000`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=410; U-groove aluminum drive roll `07000302`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=408
MigSonic145	https://kickinghorsewelders.ca/migsonic145-parts-c-124_105_108/	use after stable `24 V`, correct gun generation, and base-gun bare-wire feed with the tip removed still leave the fault external; NT-1 gun `07000422`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=372; SpoolKing-200 `07NS2000`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=347; gas-side branch `07000510` and `072611120`: https://kickinghorsewelders.ca/index.php?cPath=124_105_108&main_page=index&page=2
MigSonic252S+SS20	https://kickinghorsewelders.ca/migsonic252-parts-c-124_105_110/	use after healthy source readouts, jog or purge response, and idle gas state still leave the fault external; SpoolKing24D `07NS1000`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=410; spool-gun drive roll `07NS1007`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=407
MultiSonic220	https://kickinghorsewelders.ca/multisonic220-parts-c-124_105_136/	use after debug-state, polarity-connector, and one-process-still-healthy proof still leave the fault external; aluminum kit `XOM99035`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=458; SpoolKing24DL `07NS1010`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=346; PRO17 torch `WAT31100`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=470; FC25-HD pedal `07002510`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=333
CoolTIG220	https://kickinghorsewelders.ca/cooltig220-parts-c-124_107_126/	use after simple DC TIG, version-proof, gas-path, and remote-branch proof still leave the fault external; PRO17 torch `WAT31100`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=470; FC25-HD pedal `07002510`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=333
PulseWave200	https://kickinghorsewelders.ca/pulsewave200-parts-c-124_107_114/	use after torch-negative, reset-state, gas-flow, and AC-versus-DC proof still leave the fault external; PRO17 torch `WAT31100`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=470; FC25-HD pedal `07002510`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=333; FC25-WL pedal `07002515`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=367
TIG200PACDC	https://kickinghorsewelders.ca/tig200pacdc-parts-c-124_107_122/	use after simple DC TIG, local-control proof with the remote isolated, AC-only split, and `4K7` remote proof still leave the fault external; gas regulator `07000510`: use the official parts path above; gas hose `072611120`: use the official parts path above
CoolCut40air	https://kickinghorsewelders.ca/coolcut40air-parts-c-124_106_123/	use after internal-versus-external air-mode proof still leaves the fault external; SG55 electrode `07Y2517003`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=327; SG55 nozzle `07Y2517004`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=326; shared SG55 tip path `07Y2517005`: https://kickinghorsewelders.ca/index.php?cPath=124_106_109&main_page=index
CUT40	https://kickinghorsewelders.ca/cut40-parts-c-124_106_120/	use after dry external air under flow, CB50 front-end proof, clamp proof, and freehand-versus-guide proof still leave the fault external; CB50 torch `07001710`: use the official parts path above; guide carriage `07CV0037`: https://kickinghorsewelders.ca/cut40-parts-c-124_106_120/guide-carriage-cv0037-fit-cb50-plasma-torch-p-396; extended tip `07PD0063-10`: https://kickinghorsewelders.ca/cut40-parts-c-124_106_120/tip-10mm-extended-cb50-plasma-torch-p-378
CUT65	https://kickinghorsewelders.ca/cut60cut65-parts-c-124_106_111/	use after pressure-window, `RV1`, torch-head, and freehand-versus-A81-hardware proof still leave the fault external; A81 torch `07001400`: use the official parts path above; `2`-leg stand-off `07CV0026`: use the official parts path above; circle kit `07CV0052`: use the official parts path above
ThunderCut65	https://kickinghorsewelders.ca/thundercut65-parts-c-124_106_113/	use after torch-head rebound, restrike-delay, pressure-window, `RV1`, and guide-hardware proof still leave the fault external; A81 torch path: https://kickinghorsewelders.ca/index.php?cPath=124_106_111&main_page=index; guide carriage `07CV0051`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=343; stand-off guide `07CV0028`: https://kickinghorsewelders.ca/index.php?main_page=product_info&products_id=386

Parts, Wear-Item, and Calibration Files

These are the highest-value non-manual files for parts, calibration, and assembly-sensitive diagnosis:

Model	File	Use it for
CoolTIG220	`CoolTIG220 wear-parts workbook (.xlsx)`	confirming wear-item identity before blaming the torch or power source
CoolTIG220	`CoolTIG220 exploded-view parts file (.pdf)`	torch-front-end and fitted-parts order
CoolTIG220	`CoolTIG220 assembly image (.JPG)`	visual package or assembly confirmation
CoolTIG220	`CoolTIG220 calibration workbook (.xlsx)`	calibration-sensitive complaints after board work or unstable TIG behavior
MultiSonic220	`MultiSonic220 service note B.067RM.214-A (.pdf)`, `MultiSonic220 service note B.067RM.215 (.pdf)`, `MultiSonic220 service note B.067RM.221-A (.pdf)`	deeper board, interface, or subsystem separation after the first wiring files are exhausted

Notes

If a model only has an owner manual locally, use the corresponding guide first and treat the local manual as confirmation of baseline settings, fitted accessories, and operator-state restoration.
For the strongest WeldKing models, the guide already tells you when to pivot from symptom logic into these exact local files. This manifest exists to make that jump faster and more consistent.
If the fault has already been proven to follow an external part branch, use the Official Parts-Entry Shortcuts above before falling back to a broad category search.
The four highest-value WeldKing intake models now carry sharper top-level proof targets here too, so the manifest can be used as a real intake shortcut instead of only a file list.
The wider WeldKing intake path now does the same for MAG, TIG, and plasma families: ripple, crater-fill, version split, internal-air mode, pressure-window, and guide-hardware branches are all surfaced here early instead of being left implicit.
The MAG family now has direct intake paths here too, so MAG211, MAG251, and MAG255 can be entered from the manifest without detouring through a shared family placeholder.
The non-core MIG, TIG, and plasma families now do the same, so MigSonic145, MigSonic252S+SS20, TIG200PACDC, CoolCut40air, CUT40, and CUT65 can be entered from the manifest without generic fallback routing.