WeldKing Measurement Card Pack

This pack collects the highest-value WeldKing printable measurement cards into one quick bench set.

How to Use This Pack

• Start with the card that matches the incoming model.
• Use the card for the first live-reading split.
• Move to the full guide or bench test sheet as soon as the card isolates the branch.

Included Cards

Family Routing Notes

• MAG211: use the MAG211 measurement card for chart-sensitive instability, no gas command, and one-gun-only behavior.
• MAG251: use the MAG251 measurement card for ripple complaints and post-service feed-direction trouble.
• MAG255: use the MAG255 measurement card for crater-fill behavior, spool-gun no-weld, and discharge-path trouble.
• MigSonic145: use the MigSonic145 measurement card when a compact MIG clicks on and off, loses trigger after support-power trouble, or shows low output that still follows the machine. Keep stable 24 V, correct gun generation, and base-gun bare-wire feed with the tip removed ahead of any spool-gun or PCB blame.
• MigSonic252S+SS20: use the MigSonic252S+SS20 measurement card when readouts freeze, gas stays open, or the feeder is blamed while the source already looks wrong. Prove the power source first with healthy readouts, jog or purge response, and idle gas behavior before feeder teardown.
• CoolTIG220: split HF-versus-no-HF version assumptions before forcing any TIG reading into the wrong branch.
• TIG200PACDC: use the TIG200PACDC measurement card when DC TIG is healthy but AC is unstable, or only one pedal branch misbehaves. Keep simple DC TIG, remote-isolated local control, and 4K7 remote proof ahead of any broader AC-board conclusion.
• CoolCut40air: prove internal-air versus external-air mode before treating the measurement card like a generic plasma platform.
• CUT40: use the CUT40 measurement card for external-air routing, CB50 front-end, and guide-hardware complaints. Keep freehand cutting ahead of guide-hardware blame, and do not collapse it into the built-in-air CoolCut40air path.
• CUT65: use the CUT65 measurement card for pressure-window, torch-head, and A81 hardware complaints on the 65 A external-air family. Keep freehand cutting ahead of stand-off or circle-kit blame.
• ThunderCut65: keep pressure-window, RV1, torch-head rebound, and guide-hardware branches alive when readings alone do not settle the complaint.

Official Parts Exit Shortcuts

• If the measurements prove the fault is still external, stop before deeper teardown and use the matching official parts path.
• CoolArc160: parts category, TIG kit 07003650, ground clamp 07000461, holder 07000460
• CoolArc200: parts category, TIG kit 07003750, adapter 07001825, ground clamp 07000462
• CoolTIG220: parts category, PRO17 torch WAT31100, FC25-HD 07002510
• TIG200PACDC: parts category, gas regulator branch 07000510, gas hose branch 072611120
• CoolCut30: parts category, electrode 07Y2517003, tip 07Y2517005, nozzle 07Y2517004
• CoolCut40air: parts category, electrode 07Y2517003, nozzle 07Y2517004, SG55 tip branch on the same official parts path
• CUT40: parts category, guide carriage 07CV0037, extended tip 07PD0063-10
• CUT65: parts category, A81 torch 07001400, 2-leg stand-off 07CV0026, circle kit 07CV0052
• ThunderCut65: parts category, A81 ecosystem, guide carriage 07CV0051, stand-off 07CV0028
• MAG211: parts category, spool gun 07NS1000, U-groove drive roll 07000302
• MAG251: parts category, spool gun 07NS1000, drive-roll family
• MAG255: parts category, spool gun 07NS1000, U-groove drive roll 07000302
• MigSonic145: parts category, NT-1 gun 07000422, SpoolKing-200 07NS2000, gas-side branch
• MigSonic252S+SS20: parts category, spool gun 07NS1000, drive roll 07NS1007
• MultiSonic220: parts category, aluminum kit XOM99035, spool gun 07NS1010, PRO17 torch WAT31100, pedal 07002510
• PulseWave200: parts category, PRO17 torch WAT31100, FC25-HD 07002510, FC25-WL 07002515

Companion Docs

• WeldKing bench measurement reference
• WeldKing bench test pack
• WeldKing job packet pack